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Leaching Quartz Process Line

Leaching Quartz Process Line

Cause of cone fracture of Leaching Quartz Process Line

Spindle fracture is the most serious failure of the Leaching Quartz Process Line. Once a fracture occurs, the maintenance takes a long time and a high cost, which brings great economic losses to the enterprise. Therefore, the causes of the fracture of the Leaching Quartz Process Line are analyzed, and effective preventive measures are proposed to ensure the safe and efficient operation of the Leaching Quartz Process Line.

  • Too much feed. When the Leaching Quartz Process Line feeds too much, it will cause the crushing chamber of the Leaching Quartz Process Line to be full, which will bring greater pressure to the crusher, and finally the Leaching Quartz Process Line will be overloaded. This will cause the main shaft of the Leaching Quartz Process Line to break.
  • equipment worn out. The working environment of the Leaching Quartz Process Line is relatively harsh, and it will withstand mechanical shock for a long time during work. After a long service life, after the equipment is aging, the main shaft will be fatigued and damaged, and eventually the main shaft will be broken.
  • The crushed material is doped with metal impurities. During the transportation and collection process of the ore, some metal materials of unknown origin may be doped, such as forklift buckets and wearer during the use of the loader, so that some metal impurities appear. In addition, the metal materials in the ore may be caused by various types of damaged bearings, bolts, and hinge pins. When these metal materials are passed through the electromagnetic iron remover mounted above the conveyor belt, the electromagnet cannot be discharged due to the low adsorption capacity of the electromagnet and the presence of a manganese-steel-based metal material. When these metal impurities are doped into the crushing material and enter the crushing chamber, the Leaching Quartz Process Line will frequently pass the iron, causing frequent impact pressure on the main shaft and other components, eventually leading to fatigue, wear and fracture of the main shaft.
  • Other parts are damaged. Some companies pay less attention to component damage. During the working of the Leaching Quartz Process Line, the fragments generated by the fractures of the drive shaft, the transmission gear and the eccentric sleeve are not detected and stopped by the operator, causing the debris to enter the crusher and enter the cone of the meshing transmission. In the gear, the transmission gear is damaged or even collapsed, thereby increasing the spindle pressure and causing the spindle to break.

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